The Complete Guide to Testing Your Vehicle's Ignition Coil

The Complete Guide to Testing Your Vehicle's Ignition Coil
Contents

The ignition coil serves as a crucial component in your vehicle's ignition system, functioning essentially as a high-voltage transformer. When your car refuses to start or runs roughly, the ignition coil is frequently the culprit. Learning how to test your vehicle's ignition coil can save you time and money by helping you accurately diagnose ignition system problems before replacing potentially expensive parts unnecessarily.

Signs of a Failing Ignition Coil

Your vehicle might be trying to tell you something if you notice engine misfires, rough idling, poor acceleration, decreased fuel economy, or difficulty starting. In more severe cases, a bad ignition coil might cause your check engine light to illuminate or even prevent your vehicle from starting altogether.

Essential Tools for Testing an Ignition Coil

To properly test your vehicle's ignition coil, you'll need a few specific tools. A digital multimeter is absolutely essential for measuring resistance values. Additionally, having an OBD-II scanner can help identify specific misfire codes. Other helpful tools include insulated gloves for safety, basic hand tools for removing components, and a repair manual specific to your vehicle model for reference values and disassembly instructions.

Resistance Testing with a Multimeter

The most reliable method for testing an ignition coil involves measuring its primary and secondary resistance using a digital multimeter. First, disconnect the ignition coil from the vehicle's electrical system to ensure accurate readings. Set your multimeter to measure ohms (Ω) and connect the probes to the appropriate terminals on the ignition coil.

For primary resistance testing, connect the multimeter probes to the primary terminals of the ignition coil (typically marked as positive and negative). Most vehicles have a primary resistance specification between 0.4 and 2 ohms, but always refer to your specific vehicle's service manual for exact specifications.

For secondary resistance testing, connect one probe to the positive primary terminal and the other to the high-voltage output terminal where the spark plug wire connects. Typical secondary resistance values range from 6,000 to 15,000 ohms (6 to 15 kilohms). Again, your vehicle's specifications may vary.

Any readings significantly outside your vehicle's specifications indicate a faulty ignition coil that requires replacement.

Spark Testing 

A spark test provides visual confirmation of an ignition coil's performance. Remove the ignition coil from the engine, keeping it connected to its electrical connector. Attach a spare spark plug to the coil's output terminal. Ground the spark plug by securing its threaded portion against a metal part of the engine.

Have a helper crank the engine while you observe the spark plug. A strong, bright blue spark indicates a properly functioning ignition coil. A weak, yellow spark or no spark at all suggests the ignition coil is failing or has failed completely. This test is particularly useful for coil-on-plug ignition systems common in modern vehicles.

Testing Ignition Coils with an Oscilloscope

Professional mechanics often use an oscilloscope for the most detailed ignition coil analysis. This advanced diagnostic tool displays the electrical patterns produced by the ignition coil, allowing for precise evaluation of its performance. Connect the oscilloscope according to the manufacturer's instructions, then observe the waveform patterns while the engine is running.

A healthy ignition coil produces a consistent waveform with well-defined peaks. Irregular patterns, excessive noise, or missing sections in the waveform indicate internal coil problems. While oscilloscope testing requires more specialized equipment and knowledge, it provides the most comprehensive assessment of ignition coil function.

Using OBD-II Scanner 

Many newer vehicles equipped with OBD-II systems can identify specific ignition coil issues through error codes. Connect an OBD-II scanner to your vehicle's diagnostic port, typically located under the dashboard. Look for codes such as P0351 to P0358, which indicate ignition coil circuit malfunctions for specific cylinders.

Some advanced scanners can perform active tests on ignition coils, commanding them to fire while monitoring for proper operation. This method combines the convenience of electronic diagnosis with the specificity of direct component testing.

Testing Coil on Plug Ignition Systems

Modern vehicles often use coil-on-plug ignition systems, where individual ignition coils sit directly atop each spark plug. Testing these systems requires slightly different approaches. After identifying the problematic cylinder through misfire codes, remove the specific ignition coil for inspection and testing.

The resistance testing procedure remains similar to conventional ignition coils, but the locations of the terminals may differ. Many coil-on-plug units have three terminals: power, trigger, and ground. Consult your vehicle's service manual for the specific terminal locations and resistance specifications.

A useful diagnostic technique for coil-on-plug systems involves swapping coils between cylinders. If a misfire code follows the swapped coil to a different cylinder, you've confirmed the coil is at fault.

Evaluating Secondary Ignition Components

The ignition coil works as part of a system, and problems elsewhere can affect its performance. While testing the ignition coil, also examine related components such as spark plugs, plug wires, and the distributor cap and rotor (in older vehicles).

Fouled or worn spark plugs increase the resistance in the ignition circuit, potentially damaging the ignition coil over time. Damaged spark plug wires can cause voltage leakage, reducing the spark energy and creating additional strain on the ignition coil. Ensuring these secondary components are in good condition can prevent premature ignition coil failure.

Interpreting Your Test Results

After completing your ignition coil tests, you'll need to interpret the results accurately. If resistance values fall outside specifications, the spark test produces weak or no spark, or OBD-II codes consistently point to ignition coil issues, replacement is necessary.

However, if test results appear normal but symptoms persist, investigate other potential causes such as fuel delivery problems, vacuum leaks, or sensor malfunctions. Ignition system issues can sometimes mimic symptoms from other vehicle systems, making thorough diagnosis essential.

Replacing a Faulty Ignition Coil

When you've confirmed that an ignition coil requires replacement, select a high-quality replacement that meets your vehicle manufacturer's specifications. Aftermarket coils vary in quality, and investing in a premium replacement often provides better longevity and performance.

Before installation, apply a small amount of dielectric grease to the electrical connections to prevent corrosion and ensure a reliable connection. Torque all mounting bolts to specification, and ensure all electrical connectors snap firmly into place. After replacement, clear any stored error codes with an OBD-II scanner, then test drive the vehicle to confirm the problem has been resolved.

Preventative Maintenance for Ignition Coils

Ignition coils typically last between 80,000 and 100,000 miles, but their lifespan can be extended through proper maintenance. Regularly replace spark plugs according to your vehicle manufacturer's recommendations, as worn plugs force ignition coils to work harder. Keep electrical connections clean and tight, and address any engine performance issues promptly before they can damage the ignition system.

In vehicles with multiple ignition coils, consider replacing them as a complete set when one fails, particularly in high-mileage vehicles. This approach can prevent the inconvenience of sequential failures as other aged coils reach their end of life.

Conclusion 

Testing your vehicle's ignition coil empowers you to accurately diagnose ignition system problems without relying solely on professional services. By following the procedures outlined above—visual inspection, resistance testing, spark testing, and when applicable, using OBD-II diagnostics—you can confidently determine whether an ignition coil requires replacement.  

FAQ

How often should ignition coils be replaced?
Most ignition coils don't have a scheduled replacement interval and typically last 80,000 to 100,000 miles. However, if your vehicle experiences repeated ignition coil failures, investigate underlying causes such as worn spark plugs or electrical issues that might be stressing the ignition system.

Can I drive with a bad ignition coil? 
While you might be able to drive with a faulty ignition coil in an emergency, it's not recommended. A bad ignition coil causes misfires that can damage your catalytic converter, reduce fuel economy, and eventually lead to more serious engine problems. Address ignition coil issues as soon as they're detected.

Why do my new ignition coils keep failing? 
Premature ignition coil failure often indicates an underlying problem. Check for worn spark plugs, damaged plug wires, incorrect plug gap, excessive resistance in the electrical system, or voltage issues from the charging system. Using low-quality replacement coils can also lead to recurring failures.

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